Archive for the ‘Design Notes’ Category

Who made your Calyx?

Thursday, February 5th, 2009

I thought it would be fun to introduce everyone to the folks who actually produce the Calyx. T&J Custom Sewing and Design is a small, owner-operated shop in Springfield, OR. They have, combined, over 50 years of experience in commercial sewn product production. In addition to sewing for MBD, they produce a number of products for other companies including cloth diapers, bibs, aprons and blankets, and the have also sewn for larger companies such as Burley, Paul Mitchell, and Boeing.

The shop itself is clean and airy, with natural sunlight pouring through the windows and music playing on the radio. T&J stands for Terry and Julie. Here is Julie, working on a Calyx:

Here is Julie, working on a Calyx

There are a row of shelves along the wall, with cut pieces ready to be sewn. Do they look familiar?

Calyx pieces on the shelves

They have a lot of fun equipment in the shop. Industrial sewing machines and sergers, and also webbing cutters and hydraulic snap presses. Here is Terry, setting a snap:

Here is Terry, setting a snap.

And some more fun machines:

Especially in these uncertain economic times, I am very proud that my little business helps to support other local, family owned businesses. Not only is it important to keep people in our local community employed, it is vital that the skills necessary to design and make the things that we need stay alive in our community as well. Thank you for supporting MBD, and Terry and Julie too.

The HUGS Calyx

Saturday, June 14th, 2008

MBD and Help Us Give Slings have teamed up for the Babywearing Conference! These beautiful carriers will be available at the HUGS booth and through MamaGear.com. MBD buys the Selendang slings at full price, and uses the fabric to decorate the Calyx. In addition, a portion of the sale price is donated back to HUGS. As well as the Emerald Green carrier shown, we also have Garnet Red and Ruby Pink.

HUGS is a non-profit family effort that provides baby slings to mothers on both sides of the Pacific. Purchase a beautiful Indonesian selendang baby sling to enjoy the benefits of the traditional practice of baby wearing. The funds raised are used to donate slings to mothers still living in Internally Displaced Persons (IDP) camps in tsunami affected regions in Indonesia.

MamaGear.com will continue to offer these as a special order Calyx, so don’t worry if you can’t make the conference or need a special size.

How to Attach the Headrest

Thursday, June 5th, 2008

The first thing you need to know, is that the rings attached to the Calyx have nothing to do with the headrest. Those rings can be used to attach toys, teethers, sucking cloths, or anything else you might find useful. They’re also for the Kit Bag, a diaper bag attachment we’ve got in the works.

Here is the headrest by itself. The headrest is rectangular. Along the top edge is a strip of webbing, which extends out to each side. The straps on the sides have clips, which allow the webbing to loop around the shoulder straps and clip to itself. That holds the headrest in place, and allows the headrest to adjust to support the baby in a comfortable position. The bottom edge is hemmed, with elastic cord loops at each corner. The shoulder straps are threaded through these loops before you put the carrier on.

The headrest while baby is awake.

While your baby is awake, it will look like this. If you don’t want it to hang down in front of the panel, you can attach the webbing straps in advance, but it makes it much harder to deal with when you want to use it. If you have a helper with you, it’s not as difficult.

This is how it would be attached around a sleeping baby\'s head.

When your baby has fallen asleep, you reach back to grab the hanging webbing strap. Gently ease the headrest over the baby and loop the webbing around the shoulder strap, clipping it to itself. It is a good idea to use a mirror, window, or helper to make sure that the head is positioned well, and airways are clear.

Simple Solids!

Wednesday, May 7th, 2008

Once again, I enlist the help of my fugly friend to bring you the simple solid Calyx. Almost… This is just the sample piece of the back shell, but you get the idea…

Solid Sample

Now, this color combination is Black/ Topaz which is not going to be one of the stock options. You can see we’ve chalked “A” and “B” on the pieces if you look carefully…we’ll be offering A/B: Black/Metal, Metal/Topaz, and Cocoa/Terracotta. There will be a coordinating print lining, but the straps will be fabric A with fabric B as an accent.

In addition, some Calyx Collections will offer this style with a print fabric for fabric B. In those cases the lining and strap accents will be that same fabric. (Yes, it will be backed with a canvas piece for strength)

We will offer custom sizing, and custom fabric combos up to a point…probably something like “choose a canvas for A, a canvas for B, and your lining fabric.” I’m undecided about custom prints for fabric B, the folks at my shop are really nice, but I’m not sure how much of this they can take!

The Perfect Example!

Wednesday, April 30th, 2008

When people choose fabrics to send in for custom carriers, of course they want to know how much fabric they need to buy. What I tell them might be kind of confusing. I say:

“Send 3/4 yard for your lining. If you would like your panel to be the same fabric as your lining, that amount will suffice. For the border, you may send a fat quarter, a quarter yard (if you are shopping online, or your independent quilt store won’t cut fat quarters for you), or I will choose from my ginormous Hoffman 1895 fat quarter stash.”

That’s pretty simple, easy to follow, BUT what if somebody wants a panel that is different than the lining? That’s where it gets confusing.

“Well,” sez me. “If your fabric has a small print, send 1/2 yard or a fat quarter. If your fabric has a large print, send 3/4 yard. I need to cut a 9X9 piece, or an 11×11 piece if you don’t want a border. If you go to a quilt store, you might be able to get away with a smaller piece even if your fabric has a large print, because you’ll be able to see whether the part of the image that you want for your panel can be cut properly.”

Huh? Finally, the perfect fabric came in. This is what it looked like on the website. The mama who ordered this carrier was particularly enamored of the red fish.

Here is a 3/4 yard cut of this very large scale print.

fishFabric.jpg


See how the only complete red fish is smack in the center of the cut? We were using this fabric for both panel and lining, the print was large enough that we didn’t use a border. For a smaller print, we could have probably gotten two carriers out of the 3/4 yards, but in this case I barely had enough space to squeeze the lining template into the upper left-hand corner. It wouldn’t fit anywhere else without being sideways. Imagine what it would have looked like as a 1/2 yard cut, the tail would have been cut off!

So, if your fabric has a great big print like this, and especially if you are ordering online where you can’t see the cut, you’ll need to send lots of it. For a panel to come out the way you want, 3/4 yard is the minimum, even if you are also sending a different 3/4 yard piece for the lining. I will send the extra fabric back to you.

Waterborn, part 1

Friday, March 7th, 2008
Waterborn_sm.jpgThis is going to be a very special Art Panel Calyx. The Art Panels are digitized embroidery pieces that I create on my computer to be sewn by an embroidery machine. Instead of being one of a kind free-motion pieces like the custom embroidery, these can be produced in quantity and come in a a lower price point. Waterborn is a fundraiser for Waterbirth International, and will be priced at $199 each.

Changed the Pricing

Thursday, March 6th, 2008

I realized that it isn’t really fair to charge the same amount of $ for custom straps as I do for sending in fabric, because sending in the fabric is a lot more work for me and the shop. There’s a little hand cutting involved with the strap length stuff, but I think they were going to cut some extras to have on hand, so they can do it all together with the saw. With sending in fabric, they have to lay it out and cut it separately, and I have to drive it over there and stuff. So, I lowered the overall price, and made sending in your own fabric an add-on. It isn’t going to affect anybody who already ordered a custom, because the custom price has stayed the same.

Strap Length Clearance Sale!

Sunday, February 17th, 2008

Here’s the story of the Calyx strap length: We wanted to make sure that in as many people as possible, the baby’s leg was protected by the strap, not rubbing on webbing. So we created this long padded section with a tongue on the end. We figured that the smallest wearers could fold the tongue back to adjust as much as possible. It turned out to work really well, except for the exceptionally petite who needed the curve in the strap to be higher up on their chest, a problem that could only be solved with a petite sized carrier.

Between the initial testing and the current version, we ran into some problems. First, the way the webbing came out of the waistband was preventing the baby’s bottom from sinking down enough, and was pulling the belt away from the wearer’s body. Second, the actual assembly of the carrier was too difficult to do consistently and quickly. So, we changed the pattern. It was my poor judgement to decide that we didn’t need to shorten the strap padding, that it would still fit all but the most petite, for whom we would make a custom size.

So, we’ve changed the standard sizing. All new Calyx carriers will have a shorter standard strap. In addition, there will be a Petite option and a Large option. The Petite will be very small, the Large will be Larger than what is out now, and in a different way.

Here’s the breakdown:
Petite- from the current version, we will shorten the distance between the body panel and the sternum loops, bringing the lowest loop closer to where the top loop is now. We will also shorten the distance between the loops and the clips. This size will be available by special order. It is recommended for mamas under 5′3″, especially those who are particularly slender.

Large- from the current version, we are increasing the distance between the body panel and the sternum loops, so that there will be some choice about which setting to use. We are also increasing the waistband padding from side to side, so there isn’t so much webbing to rub.

The New Standard Size will be a couple of inches shorter than what is out now, just enough to cinch it down a bit more. It will make up for what we had to do to the waistband attachment. It should now fit those of you who have been not necessarily Petite, but smaller and having fit issues.

Which brings us to the sale! I am marking down all of the Original Size Calyx carriers that I currently have in stock right now. They will stay marked down until they are gone. I want to stress that there is nothing wrong with this size. In fact, mamas around 5′6″ and up, who are chewy but not necessarily fluffy, or who are carrying toddlers and need to wear the Calyx a little lower will probably prefer this strap length because the padded portion of the strap is long enough to ensure that the little one’s leg is covered. This is the size I would want, at 5′6″, about 150 lbs, with a tall skinny 3 yo.

Calyx Headrests

Friday, February 1st, 2008

Here’s what we’ve got:

MBD Headrest

This one is the sample. They’re going to be made of 100% cotton interlock (heavy t-shirt material), which is cool, breathable, and has a bit of stretch. You’ll be able to get a good position for the head, keep airways open, all that good stuff. The skinny loops at the bottom are elastic cord, those will go over the shoulder straps. The larger straps with the buckles on them can be attached around the strap in advance, or hang down, to your preference. It’s much easier to put on than the old ones because you can have it hanging down in back if you want to. If you don’t, it’s pretty similar.

These will be ready soon, I promise. :)

What is a Calyx?

Sunday, January 20th, 2008

Is it an SSC? A Buckle Tai?
When I think of SSC, I have a particular type of carrier in mind. The Ergo baby carrier was probably the first of this type. It has a Mei Tai-like body, with backpack straps, and a firm closed-cell waistband usually 4 or 5 inches wide which is worn below the body of the carrier, at the wearer’s hips. A Buckle Tai is a Mei Tai with buckles. Little to no padding in the waist, worn “apron-style,” very simple. Usually worn higher on the back, like a Mei Tai. (There are other carriers that predated these styles, or have broken the mold completely – the Baby Trekker, Baby Bjorn, and the Pikkolo, for example, are unlike either of these styles…but I digress)

So, a Calyx. Which one is it? It has a padded waist which has some portion of the padded part below the body, so is it an SSC? But, the harness flaps up like a Mei Tai with a padded waistbelt worn apron-style. When when you wear it down low on your hips, the baby seems to low and the fit is all strange, but it feels great in a high back carry. So…is it a buckle tai? I think a Calyx is somewhere in between, let me tell you what I mean.
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